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Series V Stud welding CNC
Technical Data
| Working Area X/Y | 1000 x 2000 mm, 1250 x 2500 mm or 1500 x 3000 mm (Other dimensions upon request as special production.) The entire working area can be reached by each welding head. |
| welding range | stud diameter 3-8 mm, stud length 6-50 mm (Other diameters and lengths as well as special welding elements upon request as special production.) |
| max. number of stud welding heads: | 4 (The machine concept is designed for three working stations. If a milling unit is used at the most three stud welding heads can be mounted.) |
| Max operating speed of the X-/Y-axis | 30M/min |
| Positioning accuracy of welded studs | +/-0.2mm |
| Fast and easy programming using i1stud software | i1stud enables - besides programming directly on the machine - entering the welding coordinates on an external PC. Thus idle times by programming on the machine can be avoided. optional: operating software i3stud (inkl. DXF data converter) with operating terminal with industrial panel PC (DXF data import: The customer-specific DXF-data are automatically converted and transfered to the controller. Visualization of the program sequence.) |
| Ample program memory | |
| mobile operating panel | |
| Very easy operation | |
| Welding parameter monitoring and documentation (via PRO-C/PRO-D stud welding units |
- recording of weld current, weld time and arc voltage for each weld - recording of stud travel (Lift, piston runtime, immersion depth) for each weld (only when an automatic weld head with travel measuring system is used) - comparison of the recorded welding parameters (actual values) to the parameters of a reference weld (set values) (tolerances adjustable) - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off) - storage of the last ten welding parameter sets - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC - optional (also retrofitable): PRO-xDataLog The software PRO-xDataLog enables - besides reading out the welding parameter memory - the real-time transmission (Live Logging) of the welding parameter sets recorded by the stud welding unit to a PC that is connected to the stud welding unit. Immediately after each weld the welding parameter set (with date and time) that is recorded by the unit is written into a file on the connected PC. There the data can be analyzed (e.g. by MS Excel) and stored. |
| Automatic stud feeding | |
| very good accessibility | |
| flexible positioning of the pneumatic clamps on the machine table | |
| short set-up and retooling times | |
| quick change system for welding heads | |
| free zero points | zero point shift |
| re-weld function with program continuation | |
| optional protection devices |
- light curtain - safety fence |
| high processing speed due to servo motors | |
| premium axes with high-precision guides and threaded spindle | maximum precision and reliability |
| inside slide mountings with sealing bands | avoid damage to the drive caused by welding spatters, smoke and dust |
| very robust and warp resistant welded steel machine frame | |
| machine table made from aluminium T-grooved plates with laminated fabric plates | For electrical insulation and as wear protection |
| stop bars (behind the X and the Y zero point) | facilitate the setting up of the variable stop positions |
| pneumatic working lift/welding head 80mm | Mechanical adjustment range through precision crank handle 40mm |
| The machine is suitable for all stud welding methods |
The following stud welding units and automatic stud welding heads can be used: PRO-C 1000/1500 = stud welding units for capacitor discharge stud welding (contact and gap method) PRO-D 1200/1600 = stud welding units for drawn arc and short cycle stud welding KHA-200F with integrated travel measuring system = automatic stud welding head for capacitor discharge (gap and contact method), drawn arc and short cycle stud welding KKA-200F = automatic stud welding head for capacitor discharge stud welding (contact method) |
| connection | electrical (mains supply, mains fuse external): 230/240V/50 Hz, 16A pneumatical: ≥ 6 bar, unoiled, dry, clean |
Options
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servo motor-driven Z-axis 300 mm for the exact and fast positioning on different levels
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fluid spraying device for targeted wetting of the welding point before welding for the welding head
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milling unit with exhaust device for targeted removal of problematic surface layers at the welding point
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pneumatic single stud feeding, manual stud insertion (e.g. for feeding special studs (special geometries, overlong studs))
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stud switch for feeding studs with the same diameter but different lengths into one welding head
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pneumatic mass clamps standard
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pneumatic mass clamps aperture angle 90°
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mechanical mass clamps mounted on welding head
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pneumatic mass clamps mounted on welding head
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workpiece downholder for the welding head
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shielding gas module for the welding head
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multidirectional balls table
KCD Studwelding
ABN 38 108 395 027
96a Herald Street
Cheltenham Victoria
Australia 3192
Telephone: 03 9584 1588
International: +61 3 9584 1588
Email: info@kcdstudwelding.com.au
Hours: 8am-4.30pm Monday to Friday