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F400 Stud welding CNC (400mm x 400mm workspace)
Technical Data
| Welding range | Ø3-8 mm, stud length 6-50mm (Other diameters and lengths as well as special welding elements upon request as special production) |
| Working area | 400mm x 400mm |
| Max number of welding heads | 1 |
| Max operating speed of the X-/Y-axis | 6M/min |
| Positioning accuracy of welded studs | +/-0.2mm |
| Fast and easy programming using i1stud software | Besides direct programming into the CNC, i1stud enables welding coordinates to be entered onto an external PC (DXF data import: The customer specific DXF data are automatically converted and transferred to the controller) |
| Ample program memory | |
| Very easy operation | |
| Welding parameter monitoring and documentation (via PRO-C/PRO-D stud welding units |
- recording of weld current, weld time and arc voltage for each weld - recording of stud travel (Lift, piston runtime, immersion depth) for each weld (only when an automatic weld head with travel measuring system is used) - comparison of the recorded welding parameters (actual values) to the parameters of a reference weld (set values) (tolerances adjustable) - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off) - storage of the last ten welding parameter sets - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC - optional (also retrofitable): PRO-xDataLog The software PRO-xDataLog enables - besides reading out the welding parameter memory - the real-time transmission (Live Logging) of the welding parameter sets recorded by the stud welding unit to a PC that is connected to the stud welding unit. Immediately after each weld the welding parameter set (with date and time) that is recorded by the unit is written into a file on the connected PC. There the data can be analyzed (e.g. by MS Excel) and stored. |
| Automatic stud feeding | |
| very good accessibility | control is integrated in the frame |
| flexible positioning of the pneumatic clamps on the machine table | |
| short set-up and retooling times | |
| quick change system for welding heads | |
| free zero points | zero point shift |
| re-weld function with program continuation | |
| housing with door |
design as sliding, folding or lift door (if required also pneumatically) or light curtain optional: housing with closed top as sound insulation housing |
| high processing speed due to servo motors | |
| premium axes with high-precision guides and threaded spindle | maximum precision and reliability |
| inside slide mountings with sealing bands | avoid damage to the drive caused by welding spatters, smoke and dust |
| very robust and warp resistant welded steel machine frame | |
| machine table made from aluminium T-grooved plates with laminated fabric plates | For electrical insulation and as wear protection |
| pneumatic working lift/welding head 80mm | Mechanic adjusting range through precision crank handle 40mm |
| The machine is suitable for all stud welding methods |
The following stud welding units and automatic stud welding heads can be used: PRO-C 1000/1500 = stud welding units for capacitor discharge stud welding (contact and gap method) PRO-D 1200/1600 = stud welding units for drawn arc and short cycle stud welding KHA-200F with integrated travel measuring system = automatic stud welding head for capacitor discharge (gap and contact method), drawn arc and short cycle stud welding KKA-200F = automatic stud welding head for capacitor discharge stud welding (contact method) |
| connection | electrical (mains supply, mains fuse external): 230/240V/50 Hz, 16A pneumatical: ≥ 6 bar, unoiled, dry, clean |
Description
The cost-effective entry-level model F 400 impresses with its high-quality features. A robust welded steel machine frame as well as the safety housing with protective shields and door are standard equipment. Series PRO-C and PRO-D stud welding units as well as the stud welding heads KHA-200F and KKA-200F are applied. The working area of the machine is 400 x 400 mm. It is suitable for different welding methods (capacitor discharge, short cycle and drawn arc stud welding). Even for untrained operators the F 400 is easy to operate and to program and can be retooled very fast.
Options
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fluid spraying device for targeted wetting of the welding point before welding for the welding head
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pneumatic single stud feeding, manual stud insertion (e.g. for feeding special studs (special geometries, overlong studs))
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stud switch for feeding studs with the same diameter but different lengths into one welding head
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pneumatic mass clamps standard
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pneumatic mass clamps aperture angle 90°
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mechanic mass clamps mounted on welding head
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pneumatic mass clamps mounted on welding head
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workpiece downholder for the welding head
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shielding gas module for the welding head
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robust welded steel underframe with undershelf
KCD Studwelding
ABN 38 108 395 027
96a Herald Street
Cheltenham Victoria
Australia 3192
Telephone: 03 9584 1588
International: +61 3 9584 1588
Email: info@kcdstudwelding.com.au
Hours: 8am-4.30pm Monday to Friday